CustomSelect™ Automatics
Replacement Parts
- Multiple styles and torch lengths in 1/2" increments are just the beginning of CustomSelect™ flexibility.
- Single-circuit water flow design cools torch body, head, tip and nozzle directly.
- Unique locking feature prevents the direct plug or cable end fitting from unscrewing during operation.
- Limited one-year warranty against defects in material and workmanship.
Part Numbers
Bernard CustomSelect™ Water-Cooled Automatic MIG Torches are easily ordered by building a part number which describes the torch, cable options and front-end consumables. You can use the options shown on this page to custom-design a 600 Amp, water-cooled automatic MIG torch to suit your specific needs.
The 10-digit part number shown above, AW26060BAC, is an example of a typical configuration. It consists of the following items: a water-cooled automatic torch with a 60", 600 amp cable, a 9.25" torch body, a Bernard direct plug, and standard set of consumables.
Follow the step-by-step instructions below and you'll see it is very easy to select a truly custom product designed to fit your exact application requirements. That's how we know CustomSelect™ is always the right tool for the job.
 |
Style |
AW2 Water-Cooled Automatic
Torch |
AW2 style offers a 0.5 gpm water flow design that cools torch body, head, contact tip and nozzle directly. |
 |
 |
Amperage |
6 600 Amps |
This product is offered only in a 600 amp configuration. |
 |
Cable Length |
036 36" (0.91 m)
060 60" (1.52 m)
120 120" (3.05 m)
180 180" (4.57 m)
240 240" (6.10 m)
300 300" (7.62 m)
000 No Cable |
Standard cable lengths are shown at left. Specify custom lengths in inches. 36" minimum to 300" maximum. Limit lengths to even six-inch increments.
Tolerance on assembled cable length is ±2" (50.8 mm).
Contact Bernard Customer Support (708-946-2281) for instructions on measuring cable length.
Note: Torches without cable come with 60" water hoses for connection to water circulator. |
 |
Direct Plug |
B Bernard
C L-Tec
E Euro Direct
F NA3, NA4 †
H Hobart
L Lincoln
M Miller
N National
T Tweco 4
W Tweco 5 |
Order with a Bernard plug and take advantage of available adapters that convert Bernard back ends to all of the most common wire feeders. Call Customer Support for more information.
† Available only on automatic torches without cable. |
 |
Torch Length |
STANDARD:
A 9.25" (235 mm)
B 12.25" (311 mm) |
Standard AW2 style torch lengths are available for use with or without cable.
When ordering a torch without cable, be aware that Euro Direct and NA3 or NA4 add 1 3/4" to the overall torch length.
See FIG. A for how to measure torch length.
Note: All automatics with a torch length of 12.25" will accept a pitch rack. |
 |
Consumables |
Head, Tip, Nozzle
C 5623, 7491 (1/16"), 5627
D 5623, 1591 (1/16"), 1110007
X Custom Consumable Set |
Steel liners for .045 to 1/16 electrode are standard. Liners for aluminum applications can be ordered separately.
X - Call Customer Support at 1-800-946-2281 for a complete selection of heads, tips and nozzles. |
Replacement Parts
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